Showing posts with label 3dprint. Show all posts
Showing posts with label 3dprint. Show all posts

Tuesday, 8 March 2016

3D Printing and finishing the Nefertiti sculpture

Back in late 2015, two artists allegedly 3D scanned the famous 3300 year old bust of Nefertiti. Secretly and without approval inside the Neues Museum in Berlin - or so the story goes.

The artists liberating this model and also delivering a wonderful replica back to Egypt are Nora Al-Badri and Jan Nikolai Nelles. 


Depending on what you read, who you ask and detailed examination of the 3D Model, you can probably make your own mind up about how this was 'created'.

Fabbaloo have a good version of the story here

You can see the very questionable PR stunt video over on Vimeo, shows the team hiding a low resolution scanner. Probably just to go with the story in the hope that news feeds pick it up. In reality someone probably spent a lot of time painstakingly reconstructing this model, or maybe it's the original high-resolution scan somehow obtained from the museum? One thing that's very nice is the fact the team have released the model into the world for people to enjoy and 3D Print if they so desire.

Lots of good details about the model, history and the story here too - by Suleyman Sonmez

This story is likely to be shrouded in a little mystery and speculation for some time, and maybe that's the entire point. The 'fear' that objects and artworks can be quickly 3D scanned like this will generate discussion and reactions. Regardless of the reality in actually doing this sort of thing, capturing a high resolution and accurate 3D model is not at all easy.

This post is not going deeper into the debate about museums, historical artifacts and tensions between countries that hold precious and cultural objects of desire.

I'm also not going to further speculate on how the model was actually made/scanned or obtained. Maybe another day on all those issues...

The great Fredini continues the discussion and speculation on his post here, if you do want to dig deeper into this.

Even more here (Nefertiti scan heist is a Hoax) from @CosmoWenman

This post is simply about printing a great and beautiful 3D Model with standard desktop 3D printing technology, and some simple finishing tips you can use or adapt to your own requirements.




For this 3D Print I used the following -
  • Standard E3D BigBox Pro 3D Printer. (build size 200 x 300 x 280mm)
  • Fitted with an E3D V6 Volcano nozzle (1.0mm nozzle size) - yes, that's quite big.
  • Colorfabb XT Co-polyester material and also Colorfabb nGen Co-Polyester (to compare both).
  • BigBox Pro heated build surface with my 'glass screen-protector surface' fitted.
  • Netfabb free version to cut up the model into sections to print (full sized).
  • Simplify3D to slice and process the model.
  • Standard grey builders plaster (low cost 10kg bag from DIY store) - You could use plaster of Paris or sand and resin - do not use cement / concrete or fast acting fillers - they generate lots of heat and can also contaminate the model and leach-out salts and minerals onto the surface of the model.
  • Superglue + activator to fill minor holes and joint the sections together - co-polyester and PET/G/T materials like cyanoacrylate (super-glue) - just be careful using it.
  • Sandpaper 240 grade and 600 grade.
  • Zinc based undercoat spray paint - (68% zinc content) low cost car grade 800ml can.
  • The zinc paint can be anything really, I like the finish you get with zinc, it can be polished and is good for highlighting features.
  • Optionally use a polyurethane spray top coat to seal everything after polishing.
    • I like to use Plasti-Kote 591 clear polyurethane gloss varnish. You can also get the 592 satin type - both in a 400ml spray can.

I explain the process and more about the print and finishing in the video below -


You can also watch it in HD on YouTube here -

I briefly contemplated just printing the model smaller, but after looking at the mesh and all the fantastic features, I had to print out a full size version.


 I used Netfabb to cut the model up into sections that could be printed easily, without the use of any support materials and with low levels of infill or hollow if desired.


Simplify3D was used to slice the model ready for printing.


Both sections of the headdress were printed at 0% infill and in spiral-vase mode using Colorfabb XT clear co-polyester filament.


The stunning face section is orientated so all the features can be printed without support. It does however require some level in infill, I used just a 6% rectilinear density to provide enough internal support, this worked perfectly and used minimum material.



The shoulder and neck section was also printed with 6% internal rectilinear infill, in light grey Colorfabb nGen filament.



The two top headdress sections glued and filled with plaster.


The only sections I have lightly sanded and polished are the face and neck, these are intended to be smooth on the original model and have very few areas of actual damage on the scan. The headdress has just been glued and spray painted, not a single thing was done to it to allow all the fine levels of detail to show. Looking closely you can make out the individual paintwork brush marks and texture of the original.

Glued and then a first coat of Zinc spray paint - all before any sanding was done to the face and neck.

Cutting up models into sections can really help on a desktop 3D printer, not only does it allow bigger final parts to be made, but also re-orientation so you may not need to use support material. I hope you try it out, and make some nice big things to display and enjoy.


Lightly sanded, than a second coat of primer paint - and a final polish.


It's now quite the talking point, after all it's not every day you discover a replica of a 3300 year old Egyptian artifact in someone's kitchen.

And if you are hunting more artifacts, the British Museum do share some of their 3D Models, unfortunately they are of a very low detail - maybe we can convince them to release some higher resolution models... but I doubt it.

The original complete model was shared here under a Public Domain license 

My cut up sections can be found on my Youmagine page here, also under a Public Domain license.

10-3-2016 - Update - And if you really want more on this story, take a look at this post here   -by Christian Lölkes 

Thanks for reading. Please leave a comment, subscribe to me on Youtube and if you want to get in contact -

Twitter - @Richrap3d
Google+ - RichardHorne_RichRap3D

Until next time, happy printing.

Rich.


Friday, 13 November 2015

DragonOff 3D Print competition 2015

The #DragonOff printing competition is now over, and we had some amazing entries.

During October 2015 a grand Dragon printing competition raged on Twitter (and G+) it was a great display of invention, skill and 3D Printing ability. The entries in this competition show that desktop 3D printing still has some way to go, and even an object as useful as a dragon... can be tricky to print.

This event did have a serious intention, and that was to share some printing experience and ideas with more people, hopefully inspire and encourage experimentation too. (and have fun! - remember to have fun with 3D Printing it's frustrating enough).


Louise even designed a very special Dragon trophy for the winners.

Quick print I did in Gold PLA to test the new dragon called 'Roark' (meaning champion)

Louise Driggers will be announcing the winners during November, and prizes are being supplied by E3D  and Colorfabb. - Thanks guys.





This blog post attempts to 'catch them all' - Apologies if I missed your entry - leave me a message and I'll add it to the post. Thank you to all who entered, and I hope you enjoy the fantastic display of 3D Printed Dragons.


The images shown below are owned and copyright by the users stated (Any errors, issues or concerns, do let me know).

- In no particular order -

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Steve from Gyrobot demonstrated a very nice technique of thermo-forming Filaflex material after printing.

"Crystal Aria" Ice Dragon: Thermoformed Filaflex



With PLA you can use hot water to thermo-form any model after printing (that's also why it's a disaster to put a PLA printed model in the dishwasher!)

Filaflex on the other hand needs a little more heat, so a hot-air gun or blowtorch can be used to achieve different forms.



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sphetz | 3D printing - @sphetz 



Sphetz gave us some of the smallest and most complete Aria dragons (apart from a missing head) -

"Success! 10% scale aria, It even still has little legs. ~13mm tall"



 Missing head - but still a good start -


@sphetz was one who managed a 10% Aria, that's impressive for even trying, let alone pulling off a reasonable print.


That's about the limit for Desktop 3D printing - you can still see it's Aria, and that's a 13mm tall print!


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I was delighted to see more of the great Home Electroplating models made by Dizingof.

They are straightforward to do, spraying on Zinc paint, dipping in copper sulphate solution - The zinc gets a nano-copper surface allowing normal electro-plating of the part.


3D Print


Spray in Zinc paint with >92% zinc solids


Dip and electroplate









Shine them up, or even plate in other materials after the copper, you could easily make a gold plated Dragon yourself.

* - Technique - Copper plating of 3D Printed parts using the home-electroplate method by Dizingof - *

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E3D Online - @E3DOnline


E3D obviously could not resist a few dragons


Small Adalinda - in their new 'Edge' material (available ~Dec 2015).


B&W for extra drama and terror - preparing to fly off and destroy some small village I bet.

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Marius Breuer -@MaBreuer -  Made a rather fantastic gear model, using the head of Aria!


Surface quality looks fantastic to me - Marius can certainly slay dragons - decapitation and all.


Marius even finished the print by copper plating the dragon head - Conductive paint and traditional copper electro-plating.

* - Technique - Copper plating of 3D Printed parts - *

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John J Link -


Experimented very successfully with light and translucency with his Dragon entry.


And how stunning it turned out.



* - Technique - Good photography of 3D printed parts, honestly it makes such a difference - *


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@Indalo3D Indalo3D.com and Miguel Angel Salmeron


We had some totally stunning entries by Miguel at Indalo3D

The most impressive dragon print for me is not because of quality or size, but because Miguel has used a direct pellet Extruder, similar to the concept prototype I described here -






Using pellets instead of filament 'wire' is a big step towards more materials and lower cost. even if the quality suffers a little, for many parts, especially big prints, this is the future.

Indalo3D had more entries -


Such tiny dragons - Great !



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Joerg's Hub - @JTorhoff 



Real wood - that's mighty impressive at that size. Wood filled filaments are tricky to use, especially with tiny models.

Great little dragons.



This was a thermo-chromic (colour change with temperature) print - cooled with spray to produce a mottled Dragon effect - It's temporary and a really nice idea for an active sculpture.


Flexy and with added flames for dramatic images above.

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And while we are talking FLAMES ! - 

Batuhan Esirger @SuatBatu

"3D printed Adalinda in red PLA, an awesome design by Loubie. Just added some buthane to it :D " -


We had a spectacular butane powered Adalinda.


This image even made it into Popular Science in Turkey - That's rather cool.

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Printed in NinjaFlex - Tricky material for a tall dragon model - well done.

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Luke Turner @Enlightx


"My quick attempt at a tiny version for 1.75mm filament for scale !"


Luke was rocking a very small Aria - that's 1.75mm filament.

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Corey did a fine Aria at 20% size - on an Ultimaker 2 - those front legs are tricky.


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Another good and small 25% Aria - 


"25% scale came out better than expected!First proper print with on my v6 Prusa i3 "

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RepRapPro Ltd. Showing that the Fisher 3D Printer is rather spectacular - not only for Dragons.


I also used a Fisher for some of my DragonOff prints. It's a really nice and easy to use machine.





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s0up @thereals0up 


S0up gave us a very Big Aria Dragon - Printed on a rather awesome delta printer too.




 540% scale up - that's 702mm tall - wow.


The 3DPrint material was Atomic Gunmetal PLA.

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We also had some stunning Jade green prints by Lukas Obermann over on Google+





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And a fantastic smile by the great team at 3D Filaprint - What a perfect photo - says it all really :)

Have fun people.


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If I missed you off - do let me know - and I'll add you here -

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I made a few prints to stimulate the competition and ideas.

My entries included - (I always have far too many dragons in my House).


All of these above were printed out on the RepRapPro Fisher and BCN3D Sigma 3D Printers.
Full size to 25% (25% version has a missing leg)



Tiny wooden dragon - (Material is PolyMaker Polywood - not technically wood, but a really fantastic material to print with).



FilaFlex - The flexible rubber rainbow treasure dragon. (Material is FilaFlex - rainbow colours).

The rainbow dragon was printed with the new Hephestos 2 printer from BQ.


Testing out PVA support material on the Sigma 3D Printer - this is a clumsy dragon trapped in PVA - soon to be dissolved in warm water.

The light blue translucent Glitter Dragon below was printed with Easy ABS from Jo Prusa, It's great stuff, no smell, it makes me like ABS again - and it's very nice for support structure removal too.



Blue glitter sparkling ABS (Material is 'Easy ABS' by Jo Prusa) - Adlindia.



Halloween special - (Material is Glow in the Dark Colorfabb PLA/PHA and E3D PLA Silver) treasure dragon. Printed on Sigma.


Now we wait for Louise to decide who is the Dragon master for 2015...


#DragonOff will return!

Thanks for reading and taking part in the competition - remember to have some 3D Printing fun!

(Bet you are all sick of Dragons now).


Rich.